S450

  • Two working tables
  • Vacuum fixing PCB
  • Tool life and status monitor and control
  • Automatic router – bit exchange
  • Auto pick be route/sawed products up and place in tray
  • High speed auto tray system
  • Fixture auto replace(customization)
  • ESD certified spindle
  • Suitable for high frequency production line change, solve the problem that inline depaneling machine takes long time to change line
  • Multi – function offline programming system
  • Loading and unloading with fixture

Functional Features

  1. S-450 is a high-end intelligent precision depaneling equipment that can be fully adapted to various PCBA products. After the panel enters the equipment, operations such as picking/placing boards, depaneling, discarding waste, Tray (loading finished products into Trays), stacking Trays or directly feeding the main board into FCT testing, and the sub-board receiving Trays are available. Multiple modes are compatible and flexible, realizing full-process automation.
  2. When the cutting tool reaches its set cutting life parameters or breaks, the system will automatically replace it with a new tool in the shortest time and quickly resume production, thus greatly improving production efficiency. Whenever a cutting task is completed, the system will automatically check the status of the cutting tool. If a tool breakage occurs, the system will automatically change the tool.
  3. The software process is extremely simple, and operators can get started quickly. Based on scanned image visualization programming, what you see is what you get, greatly reducing operators’ programming errors and improving programming efficiency. It can be connected to the MIS system to improve the level of management informatization.
  4. The dual-worktable allows the picking/placing and cutting to be interleaved and synchronized. From raw material input to finished product output, full-process automation is achieved without manual operation, effectively improving production safety and efficiency, and saving labor, thus reducing production costs and increasing production capacity.
  5. The upper dust collection method is equipped with an anti-static brush, using an anti-static main shaft and a high-power dust suction fan, resulting in good dust collection effect.
  6. The high-speed picking and placing system is inspired by chip mounters and is a patent of our company. It can accurately, effectively and safely place the cut finished products into TRAYs in an orderly manner. It solves the difficulty in the current depaneling industry, such as for chips, module crystals and other products that require precise cutting, to directly enter unmanned cutting production. Customers of this picking and placing system can customize a multi-head picking and placing system according to their production needs.

 

Item

Details

Control system X,Y,Z&R axis
Axis in use 18 axis feed X; take plate X; milling cutter X/Y/Z; carrier Y1/Y2; high speed reclaiming X/Z1/Z2/R1/R2; Tray conveyor line Y; take Tray X; discharge belt X/Z; 18 axis feed X; take plate X; milling cutter X/Y/Z; carrier Y1/Y2; high speed reclaiming X/Z1/Z2/R1/R2; Tray conveyor line Y; take Tray X; discharge belt X/Z
Driven motors step motor; Full close loop AC servo motor
Positional accuracy ±0.01mm
Workstation Two work tables Up and down
Transfer direction from left to right
Strengthening of PCB fixation(optional) Vacuum fixing PCB
PCB loading/unloading material pick and place gripper
Working area 350mm X 300mm (Customize is available )
PCB thickness 0.5mm – 3mm
Cutting accuracy ±0.05mm
Spindle system high speed antistatic spindle
Max speed 80,000 rpm
Route bit change Auto or manual
Router bit diameter 0.8mm – 3mm
Tool broken detection support
Dust collection system Vacuum cleaning system
Vacuum cleaner power 2.2kw
Filtration External dust collector
Dust collection method Upward and downward dust removal
Operating system Windows 10
online programming Using 10 times CCD camera or scan whole picture to realize programming
offline programming support
Dimensions 1950(L)X1550(W)X1600(H)mm + 310 (SIGNAL INDICATOR)
Weight 1400Kg
Power supply Three – phase electric AC380V 50HZ 13KW
Noise level <72 dB
Blower size 350mmX350mm
Component height Above ≤20mm Below ≤30mm (Customize)

 

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